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Late November 2011, I'm going to be a guest at an SCA (Society of Creative Anachronisms) function. I have started to research jewelry of the medieval period, so I can be 'in character'.

This ring was inspired by photos of period rings, but with a modern twist. In my early years of buying gems, I had no idea what would make them nightmares to set. I wound up with a lot of pretty but difficult stones. This is the story of how I came to terms with one.

This stone is a round star ruby...it looked great under the bright lights at the seller's table, but I would never buy such a stone again!

This one has a very fat belly, and tall sides. Not very bezel friendly! In some ways, it has to have a rounded underside, as star-stones lose their star if they are too thin and/or flat on the bottom.

You want to beware of a stone that has excess material. You are paying for the mass of the stone, so the heavier it is, the more it costs. A well-cut stone that costs more per carat might cost less than a heavy-cut less desirable gem. Pick up the stone and imagine making the setting for it. Move it out of the light and see if it is still appealing. Be choosy.

Here's a better shot of what I had to work with. A flat seat in the bezel would mean I'd never get it level during setting, and maybe never get the bezel properly tightened around it.

I could have made an inner ring of the bezel to balance it at the edges, but that wouldn't look "period", and I didn't want to go to the trouble. So I did prongs instead...that's not trouble?

Here I have cut a disk of silver and domed it in a dapping block. There are wood ones, but you won't get the depth of doming (up to a hemisphere, if done right) without a metal dapping block.

The curvature is close but not close enough.

This is a good fit. I annealed the metal once as I dapped into smaller and smaller openings. The stone is balanced within its seat.

You can see that the seat is not high enough to grip the stone, so it's going to need a bezel. Even though I knew I would use prongs, the "period" cabochon settings often used both bezel (though not a true fit) and prongs.

Stone-cutting technology was not very advanced, so gems were often just polished free-form nuggets.

I have made a bezel of some fairly thick fine silver. With a little sanding of both the curved seat and the bezel, it will fit the stone well and come up high enough for a good grip.
Seat and bezel have been soldered and a bit of touchup done. I have learned the hard way with silver that you must clean up as you go (sanding, removing solder scars, etc), but not try to polish at this point. You will just lose your effort on the next solder operation.

Sterling silver is more pure than the gold alloys used in jewelry. This means it's much softer and will not hold a polish between firings. However, you want to get rid of bumps, scratches, and such as you go (the "prepolish"). Some things you can't come back and touchup after the next step. There's just not enough room.

I prepared my prongs from 20g sterling wire. (There are six of them, since 20g is not very robust compared to the mass of the ruby.) Look closely at the left end of the prongs; they are all resting on a bit of solder.

Whenever I solder a small or thin piece to a (relatively) big piece, I always pre-solder the small piece. This helps me get the solder to flow before the small piece gets melted. I heat the large piece until close to the solder flow temp, then introduce the small piece to its place. Timing is everything!

Same prongs, but if you notice, the solder has been slightly flowed on the prong. I mean *slightly*! I wanted the solder to stick to the prong but not flow all over it. I used a small head (#0 on a Smith acetylene/air torch) and a light touch.

When I solder, I use intense magnification, and I'm seated so the solder and seam are at eye-level. If you can't see, you don't know when you are done. If you don't know when you are done, you will overheat whatever you are soldering. This is how firestain and melt-down occur.

The bezel and cup with all six prongs soldered on. Notice that I left a small overhang on the butt end - this will be easy to clean up, and I didn't have to wrestle with overly precise placement fore and aft.

Also, to make the whole operation easier, I used a separating disk in my flex shaft to cut a shallow seat for each prong. You can do this with a file instead. The prong seat helps get the prong in the right place, not the almost-right place. (Helps, but doesn't guarantee.)

This is a practice ring from my scrap bin. Might as well make it earn its keep now.

I made this several years ago from a bit of pattern wire. It can make nice ring shanks, just be sure to match the width of the wire to the size of the ring. You don't want a thin shank with a heavy ring, or a large shank with a tiny gem.

At this point I hadn't thought too much about how the seat and ring band would interact. Here, I was testing a curved spot for the seat; you will see in later photos that I just sawed right through. I did this at the original seam, so I would not have to worry about it opening up on me during later soldering operations. As it was, the ring was too small for me, so it was going to have to be opened anyway.

Something to notice: the prongs are buried in the soldering block. This protects them and helps keep the joins from shifting around.

The next two photos depict the longest part of the whole construction. Most soldering goes very fast; it's the setup that takes lots of time.

If you look closely, you will see that the ring shank has a distinct lean to the left, even though the opening is nicely balanced on the ring seat. I think I fiddled with this phase for about 10 minutes before I was satisfied.

Given the curved seat for the stone, I would not be able to put this on a ring mandrel and force it into a balanced condition. It had to be balanced before soldering.

Wire solder is in place at the seams between seat and shank. I have a third-hand resting on the shank to help keep it in place while I operate the torch.

Big mistake here though! Even though the pressure of the third-hand is light, it still presses down. The edges of the ring slipped down the curved seat just a bit before the soldering was done. This makes the setting sit lower, and gives less room for the finger to fit into the ring. Remember, metal expands when heated, and seams that are a tight fit when cold may shift or open up when hot.

The ring shank is soldered to the gem seat. The ring is fresh out of the pickle, and you can see how white the silver looks.

Note that through all of this I have not trimmed the prongs much. They are still way too long for the finished product, but I wanted leverage when setting the gem. If you ever work in a gold alloy, you will need this leverage! Gold alloys have other metals in them (zinc, copper, silver, sometimes nickel), that's why gold jewelry is 'harder' than sterling jewelry.

If it's not in your way, don't be quick to trim anything. You may need it in a few minutes.

My third-hand holds the ring while I test the fit of the stone and take a photo. I used a wooden ring holder to actually do the setting.

Something I wished I had learned earlier - save your finger joints. Don't try to hold a ring in your fingers and set stones. Use a ring holder so you can use a ham-fisted grip on the holder.

Now the prongs have been trimmed, but not filed to their final form. Before I bent the prongs over, I used a bezel pusher to conform the fine silver bezel to the shape of the stone. This is really what keeps the stone in...even if the prongs were not there, the close fit of the seat and the pressure of the bezel sill keep the stone in place.

The prongs are just to make the ring look like a period piece. Oh yeah, and it gives me bragging rights.

People ask me all the time, why would you want to tarnish a piece of silver jewelry? Because you can't see the details if all you have is a high-shine white piece. Without something for contrast, any detail is lost.

I use a liver-of-sulphur solution to darken my silver. The solution is weak and cool, so it takes many minutes to get to the right level of tarnish. Not long before this, I had the most wonderful magenta, gold and peacock green colors! This final color is more of a peacock blue, not really a gray or black.

I have removed all the tarnish on the high spots and the inside of the band. Now the detail on the shank can be seen at arm's length, and the character of the ring comes forth.

What is nice about corundum (the ruby) is that if I want all the tarnish off *now*, I just flux the whole thing, heat gently until the darkness is all burned off, and let it air-cool before pickling. Then the ring would look like it does two photos above.

Don't do that with anything but ruby, sapphire or diamond, and only *your own* gem.

Here is how the ring looks on a finger. I'm still thrilled when I make a ring, and it fits the finger for which it was intended!

Can you believe I waited four years to finally set this gem? I would rather never have purchased it in the first place, but hey, that's how you get experience. Some experience you just have to buy.

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